Projects
Portfolio
Product development &
design solutions for Additive
Location: Bergen, Norway
Time: August 2022- April 2023
Position: Design Engineer & Product Developer
Product development and design solutions for AM (SLM,SLS,FDM,MJ F,FDM-CF)
Generative Design optimization − Design optimization and automation for various product families within the Oil & Gas industry
Cooperation with multiple global customers within the Oil and Gas industry and 3D Printing Service Providers to find the best sustainable and economical solution.
Replacement of outdated and inefficient parts and supply chain optimization through digital inventory systems and print on demand
Result: Multiple design solutions for handwheels within the oil and gas industry, AM- optimized parts ready for digital inventories, Development of a unique and scalable adapter/ interface solution that will soon be in the process of patent protection
design optimization for 3D Printing.
Custom Machine Development,
multiple projects
Company: CE-SYS Engineering GmbH, Deployment: AMCM GmbH
Location: Starnberg, Germany
Time: June 2020 – December 2021
Position: Design Engineer
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Various machine system developments for SLM machines/ industrial 3D printing (M290, M450, M4K)
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Machine upgrades according to individual customer requirements (cooling system, machine frame, laser upgrade, building chamber extension, additional operating systems)
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Involvement in multiple design loops of the machine development of the M4K Machine Plattform ( possible building height up to 1m)
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Design of sheet metal components, machine housing, welding frames, and subassemblies
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Development of design solutions, CAD models, components, technical drawings, item lists, and design changes
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Supervising manufacturing processes, troubleshooting, and change management
Result: Successful development of a prototype machine (M4K) to serial production and further system improvements, multiple successful machine upgrades of M450, M400, M290
Development of a new recirculation-filtration system for SLM-Machines(AM)
Company: CE-SYS Engineering GmbH,
Deployment company: EOS GmbH
Location: Krailing, Germany
Time: May 2017 – September 2019
Position: System Developer & Design Engineer
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Responsibility for the design integration and system development of a new recirculating filtration system for process gas treatment from prototyping to serial production for M400-4
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Coordination of manufacturers, system suppliers, and other stakeholders in the whole design development process
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Preparation of test plans and test cases, execution of machine tests
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Development of design solutions, CAD-Models, components, assemblies, technical drawings, and item lists
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Implementation of design changes and troubleshooting
Result: Fully integrated system in serial production in use within multiple machine platforms (M300, M400-4, M4K-AMCM GmbH), Self-cleaning filter unit without interruption of the building process anymore, increased machine performance, and the possibility to use multiple materials without the need for filter changes.
Master Thesis
Time: November 2015 – July 2016
Position: Student Worker
- Installation and development of measurement technology for load measurements on wind turbines according to IEC 61400-13.
- Scope of the Master Thesis: finding solutions for the field calibration of DMS-Measurement Systems and evaluation of the results.
- This also included the design of a light load fixture that is easy to put on for field measurements to properly calibrate the DMS system on the rotor blade root.
Result: Two main methods were developed and examined. According to the data evaluation, there were no big differences between the gravity method and the pulling method that would justify a more elaborate method. Part of the design solution was also a light and easy-to-mount load fixture which mainly consists of an inflatable pressure cushion that made sure that the surface pressure caused by the implemented load was equal at every contact point. This prevented damage or breaking of the rotor blade.